Balvika Balvika
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Logistics & Warehousing

When the Truck and Loading Dock Are at Different Heights

Practical loading dock solutions

₹5–6L typical investment range
Problem

What the customer was dealing with

A common problem at factories and warehouses: the loading dock is at one height, but the vehicles are not. Small commercial vehicles, medium trucks and large trucks often arrive at the same dock, each with a different floor height. A standard dock leveller helps with small gaps, but when the height variation is larger, the result is usually slow loading and unloading, heavy dependence on labour, unsafe workarounds and longer vehicle turnaround.

Our Observation

What we found on the ground

We found there's no single fix for every dock. The right answer depends on dock height, the lowest and highest vehicle bed height, material type and weight, available space, and how often vehicles turn over — so we study each site rather than starting with a standard product.

Balvika Solution

What we recommended

Depending on site conditions, Balvika has implemented different solutions at different locations: a fixed scissor lift installed adjacent to and below the existing dock (no conventional pit required), a scissor lift table paired with a customised access ramp where more space was available, and a double-mast goods loading platform to bridge a larger height difference at another site.

  • Fixed Scissor Lift (below dock)
  • Scissor Lift Table + Customised Ramp
  • Double-Mast Goods Loading Platform
Result

What changed

Faster, safer, less labour-dependent and more predictable loading and unloading, with reduced vehicle waiting time. Typical investment for these systems runs roughly ₹5–6 lakh, depending on capacity, dimensions, lifting height, civil work and customisation — usually recovered quickly once weighed against daily labour cost, vehicle waiting time and operating delays.

Facing something similar in your own facility?

Share your load, height, distance, application or even a photo/video of the problem. Our team will help identify a practical material handling solution.

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